How to Make Crispy, Healthy Potato Chips at Home

Homemade Potato Chips: A Healthier, Easy Alternative to Ultra-Processed Snacks

By Dr. Manasa Mantravadi

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Time to Read: 7 min

Let’s be honest—kids love chips. That satisfying crunch, the salty, savory goodness—it’s hard to resist! But as a pediatrician and advocate for culinary medicine, I often remind parents that the foods we crave don’t have to come in ultra-processed, preservative-packed bags.


Instead, we can make our own potato chips at home with just a potato, a little seasoning, and a healthier cooking method. It’s cost-effective, easy, and way better for your family’s health—no artificial preservatives, inflammatory oils, or unnecessary additives. Plus, when you serve them in durable, environmentally friendly bowls , you can keep that homemade crunch fresh while making snack time feel even more special.


This blog will walk you through:


✅ Why store-bought chips are ultra-processed and unhealthy

✅ How to make crispy, delicious potato chips at home with minimal effort

✅ The best tools and techniques for time-saving preparation

✅ How homemade snacks support culinary medicine and long-term health

About Ahimsa

Founded by a pediatrician and mom of three

Stainless steel is the only kid-friendly material recommended by the American Academy of Pediatrics 

We are guided by a Scientific Advisory Council comprised of environmental and medical experts, guiding us in creating the safest products, following the latest science and promoting policy to protect human health and our planet

Want to know more? Check out our story and our products

What’s Really in Packaged Potato Chips?

Many parents grab a bag of chips as a quick snack, thinking it’s just potatoes, oil, and salt—right? Not exactly.


Most packaged potato chips contain:


❌ Ultra-processed oils (often inflammatory seed oils like canola, corn, or soybean oil)

❌ Artificial flavors & preservatives (linked to hyperactivity and gut health issues)

❌ Excess sodium & added sugars (yes—some flavored chips even contain sugar!)

❌ Acrylamide formation (a chemical that forms when potatoes are fried at high temps)


By making your own potato chips, you control the ingredients, cooking method, and quality—without sacrificing taste or crunch.

1. No BPA or Preservatives

Most canned beans contain preservatives and are lined with BPA (Bisphenol A), a chemical that can disrupt hormones. Cooking your own means you control exactly what goes into your food.

The Basics: How to Make Homemade Potato Chips

Prep time

5-6 Minutes

Cook time

10-20 Minutes

Servings

6

Category

Snack

The beauty of homemade chips is that you only need three ingredients:


  • Potatoes or sweet potatoes (Russet, Yukon Gold, or sweet potatoes work great)
  • Healthy oil (Olive oil or avocado oil are the best options)
  • Seasoning of choice (Sea salt, garlic powder, paprika, or even cinnamon for sweet potato chips!)

Step 1: Slice Thinly

For crispy chips, you need thin slices. You can use:


✔ A sharp knife (takes time but works)

✔ A mandoline slicer (best for uniform, paper-thin slices)

✔ A food processor with a slicing blade (fastest method!)


Pro Tip: The thinner the slice, the crispier the chip! Aim for 1/16-inch slices for the best results.

Step 2: Choose a Healthy Cooking Method

You don’t need to deep-fry chips to make them crispy! Here are three better alternatives:

Oven-Baked Method (Healthiest & Easiest)

  1. Preheat oven to 375°F (190°C).
  2. Soak potato slices in cold water for 30 minutes to remove excess starch (helps them crisp up).
  3. Dry completely, then toss with a small amount of olive oil and seasoning.
  4. Arrange in a single layer on a baking sheet.
  5. Bake for 15-20 minutes, flipping halfway through, until golden and crisp.

Air Fryer Method (Crispy & Quick)

  1. Preheat air fryer to 360°F (180°C).
  2. Toss dried potato slices with oil and seasoning.
  3. Arrange in a single layer (work in batches to avoid overcrowding).
  4. Air fry for 10-12 minutes, shaking halfway through.

Stovetop Pan-Fried (Crispiest, but Uses More Oil)

  1. Heat a thin layer of oil in a skillet over medium heat.
  2. Fry slices in batches for 2-3 minutes per side until crispy.
  3. Drain on paper towels and sprinkle with seasoning.

Bonus Tip: Want extra crispy chips? Let them cool completely before eating—they crisp up even more as they sit!


For the best experience, serve homemade chips in a sturdy, non-toxic bowl that keeps them fresh and crisp. Ahimsa’s stainless steel snack bowls are perfect for serving these chips at snack time, movie nights, game nights…or anytime! They’re lightweight, easy to clean, and completely free from harmful plastics or coatings.


Use one bowl for classic sea salt chips, another for a smoky paprika version, and maybe a third for a sweet cinnamon-sugar take on sweet potato chips. It’s an easy way to make snack time feel exciting while keeping things safe and sustainable.

Mealtime Essentials

Why Homemade Chips Are a Win for Busy Parents

Making chips at home might sound time-consuming, but it’s actually a fast, family-friendly activity when you have the right tools. Plus, it aligns with the philosophy of culinary medicine—cooking the foods you love at home in a healthier way.

Here’s Why Homemade Wins

✅ Cheaper than store-bought – A bag of chips costs $4-5; a pound of potatoes is $1-2.

✅ No preservatives or artificial ingredients – Just real food, real flavors.

✅ Less inflammatory oils – You control what you use.

✅ Fun for kids to help with! – Let them choose seasonings, toss the slices, or press the air fryer button.

If you’re already slicing veggies for a meal, it takes just 5 extra minutes to prep potato chips for later.

Nutrition Pearls: The Healthier Snack Choice

Swapping ultra-processed snacks for homemade options has long-term health benefits:


  • Better gut health – No artificial flavors, additives, or preservatives.

  • Steadier blood sugar – Whole potatoes have fiber, unlike highly processed versions.

  • Less inflammation – Olive oil and avocado oil are anti-inflammatory alternatives to canola or soybean oil.

  • More nutrients – Sweet potato chips add vitamin A, fiber, and antioxidants!

Even small changes add up. Replacing packaged chips with homemade ones is one of the easiest ways to clean up your child’s diet.

Final Thoughts: Start Small, Make It a Habit

Cooking at home doesn’t have to be overwhelming—it can be simple, quick, and enjoyable. Homemade potato chips are proof that making your favorite snacks from scratch is worth it—for your family’s health, your wallet, and your peace of mind.


Try this: Next time you reach for a bag of chips at the store, grab a bag of potatoes instead. Pick a cooking method (oven, air fryer, or stovetop) and see how easy and delicious homemade chips can be!


And since how we serve food matters just as much as what we make, consider using Ahimsa’s stainless steel snacking bowls to keep homemade snacks fresh and free from harmful chemicals. Their stainless steel design is lightweight, durable, and dishwasher-safe, making them the perfect choice for families who want safer, healthier mealtimes.


💡 Want more pediatrician-approved, easy snack swaps? Subscribe to our newsletter for more healthy, time-saving recipes!

Dr. Manasa Mantravadi

Dr. Manasa Mantravadi

Dr. Manasa Mantravadi is a board-certified pediatrician whose dedication to children’s health drove her to launch Ahimsa, the world's first colorful stainless steel dishes for kids. She was motivated by the American Academy of Pediatrics’ findings on harmful chemicals in plastic affecting children's well-being. Ahimsa has gained widespread recognition and been featured in media outlets such as Parents Magazine, the Today Show, The Oprah Magazine, and more.

Dr. Mantravadi received the esteemed “Physician Mentor of the Year” award at Indiana University School of Medicine in 2019. She was also named a Forbes Next 1000 Entrepreneur in 2021, with her inspiring story showcased on Good Morning America. She serves on the Council for Environmental Health and Climate Change and the Council for School Health at The American Academy of Pediatrics. She represents Ahimsa as a U.S. industry stakeholder on the Intergovernmental Negotiating Committee (INC) for the Global Plastics Treaty, led by the United Nations Environment Program. Dr. Mantravadi leads Ahimsa's social impact program, The Conscious Cafeteria Project, to reduce carbon emissions and safeguard student health as part of a national pilot of the Clinton Global Initiative.

She is dedicated to educating and empowering people to make healthier, more environmentally friendly choices at mealtime. Her mission remains to advocate for the health of all children and the one planet we will leave behind for them through real policy change within our food system.

More Mealtime Essentials

Frequently Asked Questions

Why should I use stainless steel instead of plastic? Is stainless steel better for health?

The American Academy of Pediatrics (AAP) released a report in July 2018 suggesting ways that families can limit exposure to certain chemicals at mealtime, including “the use of alternatives to plastic, such as glass or stainless steel, when possible.” The report explained that “…some additives are put directly in foods, while “indirect” additives may include chemicals from plastic, glues, dyes, paper, cardboard”. Further, “Children are more sensitive to chemical exposures because they eat and drink more, relative to body weight, than adults do, and are still growing and developing.” While stainless steel items meet the recommendation to avoid plastic products in children, Ahimsa® products have the obvious advantage of not breaking like glass.

Is stainless steel better for the environment than plastic?

According to the Steel Recycling Institute, steel can be recycled over and over and over again without losing its integrity and requires less energy to recycle than to make anew. Most plastic unfortunately ends up in landfills and it is estimated to take 700 years to decompose. Our special coloring process that allows Ahimsa® products to be fully metal is environmentally friendly, so it does not produce toxic run-off into the ecosystem.

Will Ahimsa products break or peel?

No. Our steel is durable, so it won’t break or shatter with everyday use, like glass. And it won’t peel, like other colored stainless steel products you’ve seen. We use a special process that allows the colors to naturally occur in the metal.

Which Ahimsa products are best for my little one(s)?

Our products are meant to last, you can use Ahimsa at ages 1, 8 and 18! We thoughtfully design our products to be safe for little ones and our planet while reducing consumption. Once your child outgrows the Starting Solids Set  and can use regular cups and utensils, the training cup is the perfect size rinse cup in the bathroom, the infant spoon doubles as a tea stirrer and the bowl is great for snacks or as an additional compartment to our modular divided plate. Our plates are great for any age as they encourage choosing a variety of healthy foods at each meal and help visualize portion sizes easily. It’s the lasting beauty of stainless steel - grows with your child and reduces waste.

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